The choice of electromagnetic flowmeter is mainly the correct choice of the transmitter, and the converter only needs to be matched with it.
Choice of caliber and range
The diameter of the transmitter is usually the same as that of the piping system. If the piping system is to be designed, the diameter can be selected according to the flow range and flow rate. For electromagnetic flowmeters, the flow rate is suitable for 2 - 4m / s. In special cases, such as solid particles in the liquid, in consideration of wear, the optional flow rate is ≤ 3m / s, for easy to manage the fluid. Available flow rate ≥ 2m / s. After the flow rate is determined, the transmitter diameter can be determined according to qv= D2.
The range of the transmitter can be selected according to two principles: one is that the full scale of the meter is greater than the expected maximum flow value; the other is that the normal flow is greater than 50% of the full scale of the meter to ensure a certain measurement accuracy.
Temperature and pressure selection
There are certain restrictions on the fluid pressure and temperature that the electromagnetic flowmeter can measure. When used, the pressure used must be lower than the working pressure specified by the flowmeter. At present, the working pressure specifications of domestically produced electromagnetic flowmeters are:
Less than 50mm caliber, working pressure is 1.6MPa; 900 mm caliber, working pressure is 1 MPa;More than 1000mm caliber, working pressure is 0.6MPa.
If there are special requirements on the pressure resistance of the transmitter, you can negotiate with the manufacturer.
The operating temperature of the electromagnetic flowmeter depends on the lining material used, which is generally 5 - 70 ° C. Such as special treatment, can exceed the above range, such as the wear-resistant corrosion-resistant electromagnetic flowmeter produced by Tianjin Automation Instrument No.3. The transmitter allows the measured medium temperature to be -40 to 130 °C.
Selection of lining material and electrode tree material
The lining material and electrode material of the transmitter must be correctly selected according to the physical and chemical properties of the medium. Otherwise, the instrument will be damaged quickly due to the corrosion of the lining and the electrode, and the corrosive medium will easily cause an accident if it leaks. Therefore, the electrode and the lining material must be carefully selected according to the specific measurement medium in the production process.
The V-cone flowmeter is a new generation of differential pressure flow measuring instrument. In practical use, many factors have a great influence on the measurement accuracy of the differential pressure flowmeter, which increases the measurement error and reduces the accuracy.
The specific performance is as follows:
1) the design parameters are inconsistent with the working parameters;
2) there is no temperature compensation or compensation is incorrect;
3) the length of the upper and lower straight pipes is insufficient;
4) the cones and pipes are not concentric;
5) the pressure pipes Blockage, etc.
After on-site inspection, the shortage of straight pipe sections, disagreement, and blockage of the pressure guiding pipe can be ruled out.
The differential pressure transmitter is removed for verification, the transmitter is qualified, and the error is within the allowable range.
The technicians recalled the trend record of DCS preservation, and looked at the steam temperature and pressure recording curve. The temperature was between 120 °C and 150 °C, the pressure was between 0.3MPa and 0.6MPa, and the measured temperature and pressure deviated from the design value. The design parameter was temperature. 193 ° C, pressure 1.13 MPa). At the same time, the DCS configuration was viewed and it was found that there was no temperature and pressure compensation for the steam flow in the configuration.
The installation position and installation method of the ultrasonic flowmeter.
Installation location
Selecting the installation pipe segment has a great influence on the test accuracy. The selected pipe segment should avoid the interference and eddy current, which have great influence on the measurement accuracy. Generally, the pipe segment should meet the following conditions:
1. Avoid installing the machine in the pump, high-power radio, frequency conversion, that is, where there is strong magnetic field and vibration interference;
2. Select the pipe section where the pipe should be uniform and dense, and it is easy to transmit ultrasonic waves;
3, to have a long straight pipe section, the upstream straight pipe section of the installation point must be greater than 10D (Note: D = diameter), downstream is greater than 5D;
4, the installation point upstream distance pump should have a distance of 30D;
5. The fluid should be filled with pipes;
6. There should be enough space around the pipeline to facilitate the operation of the on-site personnel. The underground pipeline needs to be a test well. The test well is as follows:
Installation method
Ultrasonic flowmeters generally have two types of probe installation methods, namely Z method and V method.
However, when D < 200mm and the site condition is one of the following conditions, it can also be installed by the Z method:
1. When the measured fluid has high turbidity, when the V method is used to measure the signal or the signal is weak;
2. When the inner wall of the pipe is lined;
3. When the service life of the pipeline is too long and the inner wall is fouled seriously;
For those with better pipeline conditions, even if D is slightly larger than 200mm, in order to improve the measurement accuracy, the V method can be used for installation.