The choice of electromagnetic flowmeter is mainly the correct choice of the transmitter, and the converter only needs to be matched with it.
Choice of caliber and range
The diameter of the transmitter is usually the same as that of the piping system. If the piping system is to be designed, the diameter can be selected according to the flow range and flow rate. For electromagnetic flowmeters, the flow rate is suitable for 2 - 4m / s. In special cases, such as solid particles in the liquid, in consideration of wear, the optional flow rate is ≤ 3m / s, for easy to manage the fluid. Available flow rate ≥ 2m / s. After the flow rate is determined, the transmitter diameter can be determined according to qv= D2.
The range of the transmitter can be selected according to two principles: one is that the full scale of the meter is greater than the expected maximum flow value; the other is that the normal flow is greater than 50% of the full scale of the meter to ensure a certain measurement accuracy.
Temperature and pressure selection
There are certain restrictions on the fluid pressure and temperature that the electromagnetic flowmeter can measure. When used, the pressure used must be lower than the working pressure specified by the flowmeter. At present, the working pressure specifications of domestically produced electromagnetic flowmeters are:
Less than 50mm caliber, working pressure is 1.6MPa; 900 mm caliber, working pressure is 1 MPa;More than 1000mm caliber, working pressure is 0.6MPa.
If there are special requirements on the pressure resistance of the transmitter, you can negotiate with the manufacturer.
The operating temperature of the electromagnetic flowmeter depends on the lining material used, which is generally 5 - 70 ° C. Such as special treatment, can exceed the above range, such as the wear-resistant corrosion-resistant electromagnetic flowmeter produced by Tianjin Automation Instrument No.3. The transmitter allows the measured medium temperature to be -40 to 130 °C.
Selection of lining material and electrode tree material
The lining material and electrode material of the transmitter must be correctly selected according to the physical and chemical properties of the medium. Otherwise, the instrument will be damaged quickly due to the corrosion of the lining and the electrode, and the corrosive medium will easily cause an accident if it leaks. Therefore, the electrode and the lining material must be carefully selected according to the specific measurement medium in the production process.
The electromagnetic flowmeter has a large measuring range, usually 20:1~50:1, and the optional flow range is wide; the diameter of the electromagnetic flowmeter is wider than other types of flowmeters, from a few millimeters to 3 meters; the positive and negative two-way flow can be measured. The pulsating flow rate can also be measured as long as the pulsation frequency is much lower than the excitation frequency; the meter output is linear in nature; it is easy to select the material type of the fluid contact member, and can be applied to corrosive fluids and the like. Since the electromagnetic flowmeter measures much more with suspended solids or dirt than other flow meters, the probability of failure of the inner wall adhesion layer is relatively high. If the electrical conductivity of the adhesion layer is close to the liquid conductivity, the instrument can output the signal normally, but only change the flow area to form a hidden fault of the measurement error; if it is a high conductivity adhesion layer, the electromotive force between the electrodes will be short-circuited; if it is an insulating adhesion layer The surface of the electrode is insulated to disconnect the measuring circuit. The latter two phenomena will make the meter inoperable.
Daily maintenance (1)
Only need to periodically check the instrument, check the environment around the instrument, remove the dirt, ensure that no water and other substances are inspected, check whether the wiring is good, check whether there is a new strong electromagnetic field device near the instrument or a new installed wire across the instrument. If the measuring medium is easy to contaminate the electrode or precipitate or scale in the measuring tube wall, it should be regularly cleaned and cleaned.
Folding fault finding
After the flowmeter starts to be put into operation or is put into operation for a period of time, it is found that the instrument is not working properly. First, check the external condition of the flowmeter, such as whether the power supply is good, whether the pipeline is leaking or is in a state of non-full pipe, whether there is air bubble in the pipe, whether the signal cable is Damage, converter output signal (ie rear position meter input loop) is open circuit. Remember to blindly disassemble the flowmeter.
Sensor check
Test equipment: one 500MΩ insulation resistance tester, one multimeter.
Test steps:
(1) When the pipeline is filled with medium, measure the resistance between terminals A, B and C with a multimeter. The resistance between A-C and B-C should be equal. If the difference is more than 1 time, there may be leakage of the electrode, condensation on the outer wall of the measuring tube or the junction box.
(2) In the case of lining drying, measure the insulation resistance between A-C and B-C with MΩ meter (should be greater than 200MΩ). Then use a multimeter to measure the resistance of the two electrodes in terminals A and B and the measuring tube (should be in short-circuit communication). If the insulation resistance is small, indicating that the electrode is leaking, the entire flowmeter should be returned to the factory for repair. If the insulation is reduced but there is still more than 50 MΩ and the inspection result of step (1) is normal, the outer wall of the measuring tube may be damp, and the inside of the outer casing may be dried by a hot air blower.
(3) Use a multimeter to measure the resistance between X and Y. If it exceeds 200 Ω, the excitation coil and its lead wire may be open or poorly connected. Remove the terminal block check.
(4) Check the insulation resistance between X, Y and C, which should be above 200 MΩ. If it is lowered, dry the inside of the casing with hot air. In actual operation, the decrease in coil insulation will result in increased measurement error and unstable instrument output signal.
(5) If it is determined that the sensor is faulty, please contact the manufacturer of the electromagnetic flowmeter. The general site cannot be solved and needs to be repaired by the manufacturer.